As a company, it is crucial to consider the impact of your products on the environment and society. By incorporating sustainable materials, like reclaimed- polyester, into your custom products, you can demonstrate your commitment to environmental and social responsibility. They make it from collected waste polyester, cleaned, and processed into high-quality yarns and fibers. It offers a cost-effective, environmentally-friendly alternative to virgin polyester while providing several benefits, including improved brand image, reduced carbon footprint, and closed-loop recycling. Whether you want to create custom clothing, accessories, home furnishings, or industrial products, incorporating it into your product line can help to position your company as a leader in sustainable product design and manufacturing.

 

It is a type of fiber that we make from recycled materials, such as plastic bottles, clothing, and other post-consumer waste. The process involves collecting and cleaning the waste material, breaking it into small fragments, and then melting and re-spinning it into new fibers.

Reclaimed polyester has several environmental benefits compared to traditional polyester, made from petroleum-based materials. It reduces the amount of waste in landfills and helps to conserve non-renewable resources. Additionally, it produces fewer greenhouse gas emissions than traditional polyester production, making it a more environmentally friendly option.

We use it in several products, including clothing, carpets, and upholstery. We also use it as a component in some biodegradable materials, such as compostable packaging.

 

There are several advantages to using reclaimed polyester custom products, including:

1. Environmental Sustainability: It is an environmentally-friendly alternative to virgin polyester. It reduces the demand for petroleum-based raw materials and diverts waste from landfills.
2. Cost-effectiveness:It is typically less expensive than virgin polyester, making it a cost-effective option for manufacturers and consumers.
3. High Quality:We can make it into high-quality yarns and fibers comparable to virgin polyester. It is a good choice for durable products like clothing and accessories.
4. Versatility: It is a versatile material that we can make a wide range of products, including clothing, accessories, home furnishings, and industrial applications.
5. Improved Brand Image:By using reclaimed polyester in custom products, brands can communicate their commitment to environmental sustainability and social responsibility to their customers. It can help to improve brand image and build customer loyalty.
6. Reduced Carbon Footprint: The production requires less energy and produces fewer greenhouse gas emissions than virgin polyester, which helps to reduce a brand's carbon footprint.
7. Closed-Loop Recycling: It can be recycled indefinitely, creating a closed-loop recycling system that reduces waste and conserves resources.

These advantages make it a popular choice for custom products and a key component of sustainable product design and manufacturing.

 

 

Characteristic	Polyester	Recycled Polyester	Reclaimed Polyester
Raw Materials	Petroleum-based	Post-consumer waste	Post-consumer waste
Production Process	Synthetically produced from petroleum-based materials	Produced from recycled materials	Produced from recycled materials
Environmental Impact	High greenhouse gas emissions	Lower greenhouse gas emissions compared to traditional polyester	Lowest greenhouse gas emissions compared to polyester and recycled polyester
Waste Reduction	No reduction in waste	Reduces waste in landfills	Reduces waste in landfills and conserves non-renewable resources
Applications	Clothing, carpet, upholstery, etc.	Clothing, carpet, upholstery, etc.	Clothing, carpet, upholstery, biodegradable materials, etc.

 

As you can see from the table, they have a lower environmental impact than traditional ones and reduce waste in landfills. However, reclaimed polyester has the lowest greenhouse gas emissions and conserves non-renewable resources.

 

1. Collection of Waste Polyester:Waste polyesters, such as discarded clothing, textiles, and other materials, are collected and sorted to ensure that it is free of contaminants, such as buttons, zippers, and other non-polyester materials.
2. Shredding: The collected polyester waste is then shredded into small pieces to make it easier to process.
3. Cleaning:They clean it to remove any dirt, oils, or other impurities that may be present. They use solvents, such as alcohol or acetone, or mechanical methods, such as air classification.
4. Melting:The cleaned polyester is then melted into a liquid state and passed through a spinneret to form long, continuous filaments.
5. Cooling and Stretching:The filaments are then cooled and stretched to increase their strength and make them easier to handle.
6. Spinning:They spin the stretched polyester into yarns using spinning machines. They turn into various thicknesses and textures depending on the desired end-use product.
7. Winding: They wound the yarn onto bobbins or cones, ready for use in weaving, knitting, or other manufacturing processes.
8. Quality Control:The finished yarns are then inspected and tested to ensure that they meet the desired quality standards, such as strength, color fastness, and dimensional stability.

This process allows waste polyester to be recycled and turned into high-quality yarns to make a wide range of products, including clothing, accessories, home furnishings, and industrial applications. It helps to conserve natural resources and reduce the environmental impact of polyester production, making it an environmentally-friendly alternative to virgin polyester.

 

We can use them to make various custom items and accessories for brands, including clothing, bags, backpacks, and other textiles. Here are some steps that you can follow to use it to create custom products:

1. Source the material: The first step is to source the reclaimed polyester material. You can do this by contacting recycling facilities, textile manufacturers, or other suppliers that specialize in them.
2. Design the product: Once you have the material, you can design the custom product. It can include deciding on the size, shape, color, and any other features you want to include.
3. Choose the manufacturing method: You can use several methods to make custom products from reclaimed polyester, including knitting, weaving, and extrusion. The process will depend on the design, the quantity, and your budget.
4. Test the material:Before producing the final product, it is crucial to test the reclaimed polyester to ensure that it meets the desired quality standards. It can include tests for color fastness, strength, and durability.
5. Produce the product: Once you have tested the material, you can produce the final product. You can do this by outsourcing to a manufacturing partner.
6. Branding and packaging:Add any branding or packaging to the finished product. It can include adding logos, labels, and packaging materials to create a finished product representing your brand.

 

We can use it to make a wide range of clothing and accessories. Some of the products include:

1. Custom t-shirts
2. Custom jerseys
3. Custom hoodies and sweatshirts
4. Custom socks
5. Jackets and coats
6. Dresses and skirts
7. Shorts and pants
8. Bags and backpacks
9. Custom hats and caps
10. Scarves and wraps
11. Custom tote bags
12. Yoga mats

The versatility of reclaimed polyester makes it an ideal material for a wide range of products. With the right design, you can use it to create functional and stylish products. Additionally, it is a more environmentally-friendly option than traditional polyester.

 

Reclaimed polyester custom items can be a great way to make a name for your brand. It demonstrates your commitment to sustainability and environmental responsibility. Here are some tips on how to use reclaimed polyester custom items to help build your brand:

1. Use reclaimed polyester as a Unique Selling Point: Highlight that you make custom products from reclaimed polyester and explain the benefits of using recycled materials. It can help to differentiate your brand from others and make it stand out.
2. Incorporate Sustainability into Your Marketing: Ensure your marketing materials and advertising campaigns highlight your commitment to sustainability and the environment. It can include using eco-friendly packaging, using recycled paper, and emphasizing the environmental benefits of your products.
3. Partner with Environmental Organizations: Partnering with environmental organizations can help to raise awareness of your brand and demonstrate your commitment to sustainability. Consider sponsoring events or supporting initiatives aligned with your values.
4. Get Involved in Local Sustainability Efforts and work to promote environmental responsibility in your community. It can help to build your brand's reputation as a responsible and sustainable business.
5. Create a Strong Brand Story emphasizing your commitment to sustainability and the environment. It can help to build an emotional connection with your customers and increase their loyalty to your brand.

 

Reclaimed polyester is a versatile material with many unique uses beyond custom clothing and accessories. Some other applications include:

1. Home furnishings: Reclaimed polyester can be valuable for pillows, cushions, curtains, and other home furnishings that are both stylish and eco-friendly.
2. Carpets and Rugs:Reclaimed polyester fibers can make carpets and rugs that are soft, durable, and sustainable.
3. Outdoor gear: You can make lightweight and moisture-resistant camping gear, like sleeping bags and backpacks.
4. Automotive applications: Reclaimed polyester fibers make car interiors, such as seat covers and floor mats. They are comfortable, durable, and sustainable.
5. Insulation: Reclaimed polyester fibers can be helpful as insulation for buildings and other structures. It is a good thermal insulator and has excellent moisture-wicking properties.
6. Geotextiles: Reclaimed polyester fibers are valuable in the construction industry as geotextiles, which are materials used for erosion control and soil stabilization.
7. Filters:Reclaimed polyester fibers can make filters, such as air filters and water filters, that are effective and long-lasting.
8. Artificial Turf:We can use it to make artificial turf in sports fields and landscaping applications.

These are just a few examples of the many different applications of reclaimed polyester. The versatility of this material makes it a popular choice for a wide range of products and industries.

 

Incorporating reclaimed polyester into custom products is a smart business move for companies looking to improve their environmental and social impact. It offers a range of benefits, including cost-effectiveness, high quality, versatility, improved brand image, reduced carbon footprint, and closed-loop recycling. You can show your commitment to sustainability and help conserve natural resources and reduce waste by using it in your custom products. Whether you are just starting to explore sustainable materials or want to expand your existing product line, reclaimed polyester is an excellent option for companies looking to make a positive impact. EverLighten has been helping diverse clients, including startups, corporations, sports teams, universities, nonprofits, celebrities, and individuals, making it a trusted partner for all their needs.

 

 

• Best price: We customize items in our factory, which helps customers get the best cost in the industry.
• Premium-quality: Our customers receive high-end products made with premium materials, manufacturing techniques, and packaging to ensure the highest level of quality.
• Quick turnaround: At EverLighten, we prioritize fast turnaround times to ensure the timely completion of each project.
• 24*7 support: The customer service staff is accessible around the clock to assist you with your needs.
• Customer focussed: They enjoy helping people and welcome all orders
• Unlimited customization: Customers can customize every aspect -colors, materials, artwork, printing process, etc.
• Low MOQ: We offer the lowest minimum order quantity available in the industry to provide greater flexibility.
• Worldwide delivery: EverLighten ships to any destination, and our clients can conveniently track their orders through our online tracking system.

 

For more advice, inspiration, and ordering, visit https://everlighten.com/.